Tough yet refined, rugged yet sophisticated,
powerful yet quiet. These are some of the words
used to describe Ford's all new 2004 F-150 full-size
pickup truck. Along with an all-new frame, and
an all-new V8, Ford chooses a first-in-class Quiet
Steel™ dash panel for a much quieter interior.
Quiet Steel™ is a patented multi-layer laminate
from Material Sciences Corporation (NYSE: MSC
- News) that provides a significant reduction
in vehicle noise and vibration levels.
The F-150 also features a Quiet Steel™
oil pan on its all-new Triton™ V8 for additional
NVH performance. Ford designers realize that truck
buyers want interior comfort, lower noise levels,
and outstanding performance. With that in mind,
Quiet Steel™ becomes a fundamental component
of vehicle design. In the article F-150: 'The
best pickup truck ever', written on July 1, 2003,
Mark Phelan of The Detroit Free Press wrote, "The
F-150 is remarkably quiet and comfortable ...
" and "The smooth and quiet ride is
clearly best-in-class." A July 2, 2003 article
in The Detroit News titled Ford F-150 gets major
makeover for 2004 by columnist Paul Lienert stated,
"One surprise was the quietness of the cabin,
particularly at freeway speeds. Two adults can
actually carry on a conversation in a normal tone
of voice at 70 miles an hour, which is difficult
in some competitors."
According to Christopher Kolarik, Ford NVH Development
Supervisor, "The overall noise level in the
cabin improved by 5 dB with the use of a Quiet
Steel™ dash panel to damp vibration from
the engine." Quiet Steel™ at Ford has
proven to provide superior NVH performance and
improved structural sensitivity over standard
steel. Over one-third of Ford's North American
vehicles produced this year will feature a Quiet
Steel™ body panel. The F-150 Quiet Steel™
dash panel shows a 6% improvement in articulation
index across a broad engine rpm spectrum. "Such
a performance improvement within the interior
of the vehicle has a direct positive correlation
to customer satisfaction," says Jay Hatkow,
Strategic Account Manager within MSC's Automotive
Operations. It is widely accepted within the automotive
industry that customer satisfaction is directly
affected by vehicle noise level. In addition,
the use of a Quiet Steel™ oil pan on the
Triton™ V8 enables power-train engineers
to tune the engine like an instrument, ultimately
lowering the levels of sound and vibration resonating
from the engine to the body structure.
Developed by MSC, Quiet Steel™ consists
of an engineered viscoelastic layer sandwiched
between two cold-rolled layers of steel. The viscoelastic
layer is a "tunable" formulation, allowing
vehicle designers to attenuate specific frequencies
depending on where in the vehicle they use Quiet
Steel™. The laminate may be further engineered
with corrosion resistance or other value-added
processing. OEMs may form, stamp, and weld Quiet
Steel™ as they would standard steel. Unlike
steel treated with other damping materials, Quiet
Steel™ can be 100% recycled.
Material Sciences Corporation is a leading provider
of material-based solutions that solve customer-specific
noise and vibration problems, overcome technical
barriers, and enhance performance. Headquartered
outside Chicago, Illinois, the company's Automotive
Noise and Vibration Technical Center is located
in Farmington Hills, Michigan.
For more information contact Gregory N. Corda,
Marketing Manager at 248-994-4440 or email greg.corda@matsci.com.
You may also visit the company’s Quiet Steel™
website at www.quietsteel.com.
MSC – Material Sciences Corporation, 39303
Country Club Drive, Suite A-11, Farmington Hills,
Michigan 48331, USA.
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